Solutions by Techvalley

x-ray component counting with Techvalley


Component reels are piling up in the warehouse, but you're not sure if the number of parts on the rolls is still enough for the next job? Without a way to accurately record remaining stock, the safest option is to simply use a new reel to prevent line downtime. However, this is not a sustainable solution, as it allows valuable resources to go to waste, which can cause problems, especially during component shortages. An automatic X-ray component count helps here to make optimum use of existing resources and to minimize the inventory effort.

Discover the advantages of x-ray component counting

HAWKEYE2000

The HAWKEYE2000 system, a improved further development of the HAWKEYE1000, is designed as a stand-alone solution that can easily be connected to a higher-level production system. 

reel detection

fast scanning time

One-Click operation

  • Automatic reel detection

    Consistent traceability is guaranteed: Reels are automatically recorded and assigned to the correct barcodes when they are removed from the system.

  • Fast scanning time

    The HAWKEYE2000 scans and counts up to four reels in under 10 seconds.

  • Wide range of countable components

    The HAWKEYE2000 can count a wide range of components, from 008004 components to large connectors. 


    In addition to component reels , the system also recognizes  trays and other special shapes, even in DryPacks.

  • Maintenance-free x-ray tube

    Thanks to the closed X-ray tube, the HAWKEYE2000 is completely maintenance-free.

  • One-Click operation

    Easy to use: With just one click, the X-ray component counter "HAWKEYE2000" provides accurate counting results and an updated label for the component reels, stores the counting results and passes them on to the ERP system.

  • Connection to higher-level systems

    We are happy to connect the HAWKEYE2000 to your ERP or MES system. This way you always have a full overview of your remaining inventory.

  • PCB inspection

    With the HAWKEYE2000 a simple X-ray inspection of mounted PCBs can be performed.

  • Ergonomics

    The HAWKEYE2000 features a simple, intuitive operating concept including a touch screen. The loading drawer enables ergonomic loading of the system from above.

  • Further features

    The component counter has a small footprint of 900x1579x1829mm and convinces with a German language software.

IN FOUR SIMPLE STEPS

COMPONENT COUNTING

Step 1

Insert reel

Firstly, the reel that is to be counted is placed in the machine and its barcode is scanned.

Step 2

Start the counting

It needs just one button to start the count. 

Step 3

Image generation

An x-ray image is taken and the result is calculated.

Step 4

100% Traceability

To ensure full traceability, the system creates a new barcode and connects to the MES system.

HAWKEYE iN VIDEO

Discover X-ray component counting and our customers' testimonials in the video. Linked to the right you will find our entire playlist on the topic of "Component Counting".

This button will take you to all videos of the playlist

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